Added advantages of flexographic printing are the use of wide range of inks having various viscosities ranging from 50 to 500 cP and substrates variety, compared to gravure printing and offset printing techniques . Pros. This is due to the possibility of the widespread use of this technique for printing on both absorbent and nonabsorbent bases. Flexographic printing is a pressure-sensitive process. Many people wonder what flexographic printing is. Flexographic printing, or Flexography (often abbreviated to flexo), is a printing process that gets its name from the flexible plates it uses. Flexographic Printing Defects: Troubleshooting by Substrate. After being sterilized, it is microbially clean. Therefore, you can print things on flexible materials, such as paper, plastic, cellophane, and metallic film. ), Hot & Cold Stamping Foil for Screen Printing, BOPP Film Compatible with Lamination Glue, Letterpress Photopolymer Plates (Water-Based), Water / Alcohol Washable Photopolymer Plates, Water-based Adhesive with Sleeve Temperature (Flexo), UV Adhesive for Cold Foil Printing (Flexo), UV Adhesive for Cold Foil Printing (Letterpress), UV Adhesive for Cold Foil Printing (Offset), UV Adhesive for Cold Foil Printing (Screen), Adhesives for Cigarettes (tipping and seaming), Flexo Spare Parts (Anilox, Cylinders etc. Polyart stands up to water, grease, weather and chemicals; plus it beautifully reproduces all your most imaginative ideas. It can easily be scored, folded, perforated, varnished, foil blocked, stitched and more, using standard converting equipment. The Printing Substrates are … This department makes sure the press has what it needs to run. Enclosed Doctor Blade Inking System – A continuous cycling pump fills the … It’s more versatile and diverse than gravure printing. It can also occur when water based inks are over-diluted, meaning you may need to … Sometimes a one-size-fits-all solution isn’t enough to optimize your prints to the quality that … 1. Alcohol-base inks are most often used to print on nonabsorbent substrates such as film and foil. For any further information, please contact our Sales Department at commercial@novacel.gr. Flexographic presses can print on uncoated or coated papers, carton board, liner board, aluminum foil, and different types of plastic films, including low-density polypropylene (LDPE), polypropylene (PP), bio-oriented polypropylene (BOPP), and polyester (PET). Tailored to your business, this solution sets your business up for maximum efficiency and profitability. About 60 percent of the packaging industry uses flexographic printing in some way. Flexographic printing and rotogravure printing may be two of your best options. The Pre-press part is what happens before the printing. Contact us today with your project! Flexo printing can achieve high speed production and many presses have multiple converting options integrated into the press, enabling a single pass operation. The pre-press process is extremely important for flexographic printing. Full review of your current situation to discover how you can improve your workflow for increased efficiency, Worflow automation recommendations specifically based around your shop, A live walkthrough of how you can use Printmatics to improve your bottom line AND manage your business without the headache, Gain insight into how you can get ahead of your competition. Consider the many benefits: If you are thinking about moving to flexographic printing methods, it could be an excellent time to do so. Around you, you will find many products, be it grocery or office-supplies, which are packaged with flexo printing. Request a consultation with us to discuss your business goals and see if we can help you get there! Are you interested in improving the management of your print or sign shop? Can be Gamma irradiated for medical sterilization processing. Fountain roller The fountain roller transfers ink located in an ink pan to a second roller, an anilox roller. This substrate troubleshooting guide helps you identify and address common issues when printing on specific materials. It’s got a sunken surface where ink is applied and then wiped off before it’s applied. It can be used for printing on almost any type of substrate, including plastic, metallic films, cellophane, shrink film, tag stock, and paper. As quality requirements of packaging continue to increase, flexographic printing still remains very important. Complies with specifications for toy regulations. Can withstand extreme heat and cold, remaining dimensionally stable up to 60° C / 140° F and down to -60° C / -76° F. Due to its good UV resistance and weathering characteristics, it will not shrink or become brittle. Because of balanced physical properties, conforms well to irregular surfaces or very tight radii. Flexo’s versatility and its capability of running on many different types of substrates is … ), Printing Chemicals (Ph/FountainSolution etc. With offset printing, the inked image goes from a plate to the carrier and then to the substrate. Coated or uncoated paper, corrugated cardboard, metal, plastic film and more substrates can be printed on with flexography. It isn’t directly transferred from the plate to the substrate as with flexo printing. They can also print on non-woven fabrics and different types of laminates. Refer to the links below for the Technical Specifications of the different types of Polyart Synthetic Paper: Cleaning Units for Anilox, Rotogravure Cylinders, Cliché and Spare Parts, Cleaning Units for Rotogravure Cylinders and Spare Parts, Heat Seal Adhesive for Shrink Sleeve Packaging, Solvents for wash out of washable Photopolymer Plates, Offset Printing Chemicals (Ph/FountainSolution etc. Water-based Flexographic Inks. Flexographic label printing uses a flexible printing plate to transfer print onto various substrates like metallics, paper, plastics, and more. Click here to show a preview of what you will find in the … Smudge proof Thermal Transfer print, absorbent and resistant coating in wet environment. Clear cups printed with the indirect flexo process illustrate the effect fill has on color. Superb Versatility Offers Limitless Possibilities. Polyart is the perfect solution to develop new businesses in areas such as: Polyart® is a natural for applications demanding the printability and converting characteristics of paper as well as the durability of plastic. It is challenging to imagine a day without crossing flexographic printing products. Fittingly, the halo effect is one of 9 common flexo printing defects we recognize with pressure as a likely cause. You can think of it as a modern day letterpress. That means Polyart is the perfect solution for virtually any application. It’s essential to weigh the pros and cons, but you could benefit the entire company, as well as your customers. Our strength is serving specialty markets. Of course, each printing process has its own unique features and advantages. MLS is a flexographic printer and converter with capabilities to print on a wide variety of substrates. Therefore, the substrate has to pass through many printing stations. Most likely causes: Too much pressure pushes ink out because it has no other place to go. Our unique clay coating results in supremely vivid, rich colour and gives Polyart the versatility to print in a variety of sheet fed and web print technologies. A variety of inks can be used in flexographic printing, such as solvent-based, water-based, or UV curable inks, adding to the method’s flexibility. You want it all: the durability of plastic, the printability of paper? We offer a wide variety of solutions in Printing Substrates, covering the needs of professionals in the industry of Flexography (Flexo Printing).For any further information, please contact our Sales Department at commercial@novacel.gr. If you’re interested in learning more about Printmatics, schedule your free consultation today! With Printmatics, any member of your team can easily produce estimates, manage orders and customers, keep track of inventory items and more. Digital Textile Printing – The Process and Advantages, Systemize your workflow to keep your shop running smoothly with minimal time and effort, Free up your time and resources so that you can scale and achieve new levels of success, Take the headache out of managing your shop, Improve your processes to operate more efficiently with less overhead and less risk. Due to its special manufacturing process, it has no grain direction, which allows it to easily conform to shapes of bottles, and increases its foldability. Our high-performance inks are formulated for a variety of substrates to improve printability, … Therefore, flexographic presses can print many consecutive colors at high speeds with one pass through the press. In contrast, flexographic printing is more versatile and fast. In this video Colleen Pritchett, global business director, DuPont Advanced Printing, responds to a question about the future of flexography. Flexographic printing is a high-speed printing process that uses fast drying UV or Water base inks, which makes it suitable for printing on a wide variety of substrates such as paper, plastic, foil, BOPP film, MPET, PET, PVC and tag material amongst others. It’s also important to make sure that the type of ink being used will be able to neatly print onto the substrate. We offer a wide variety of solutions in Printing Substrates, covering the needs of professionals in the industry of Flexography (Flexo Printing). Generally, flexographic printing uses rubber plates with raised images. Flexography is well-suited to print continuous patterns, … The inked plates have a slightly raised image and rotate at high speeds to transfer the image to the substrate. Discover Polyart, the synthetic paper from Arjobex. Plus, Polyart has the durability of plastic, so it stands up to water, weather, grease, chemicals, and it resists tearing in both directions.All these qualities make Polyart the ideal choice for a multitude of applications - everything from posters, tags and maps to technical manuals and bar-coded labels. The process uses flexible printing plates made from polymer with a slightly raised print surface, to transfer the ink onto … 1. Typically, lithographic printing is used on heavy paper stock. One printing process we use to print our cups is indirect flexo. Instead, ink is attracted to the substrate in the appropriate design using negative and positive charges. Every business has their own way of doing things, and Printmatics designed to be flexible to meet the needs of your unique way of doing business. Get tips tailored specifically to your prints in this PDF guide. With Polyart® synthetic papers you can finally have everything you want. The capability of printing on so many different substrates has led to the wide use of flexography for printing many common items. Flexographic printing uses flexible photopolymer printing plates wrapped around rotating cylinders on a web press. … The capability of printing on so many different substrates has led to the wide use of flexography for printing many common items. That includes plate making and mounting. Polyart is made of high-density polyethylene (HDPE) and is therefore 100% recyclable in category 2 HDPE. Today, lithographic printing is used to print a great deal of magazines, newspapers, books, labels, and other types of packaging. Although the original use of flexographic printing was almost entirely for food packaging, time and technological advancements have made it available for many other applications now. Furthermore, flexography opens the door to printing on all kinds of substrates, whereas offset printing is restricted to printing on smooth substrates. Our substrate heat treating and ink technology ensures an exceptionally clean and durable printed surface that can be used on a multitude of products. When the FDA deemed the inks being used for the process as unsafe for food packaging, it’s main use case at the time, changes were made to the inks being used and the process was renamed. It becomes a defect when the gain compromises the image quality. Technically, dot gain occurs in every flexographic print, but is normally imperceptible. Each press has multiple printing stations, depending on how many colors are needed. The main difference with both processes is that offset printing is only done on flat surface while Flexographic printing can be used on almost any substrate with a flexible surface. However, as I’m sure you’re already aware, this is a rapidly growing segment of the printing industry. Utilizes a wide variety of inks:It can apply water-based inks, UV curable i… Film tension must be closely monitored at all times during a print run to prevent any slack which can cause wrinkling, misregistration, web breaks, and other print defects. Midwest Label Supply is both a flexographic printer for large run labels and a digital label printer for shorter runs. Moreover, such features pose a great advantage … Some examples include: Flexography is one of the fastest-growing segments in the printing industry. We use this process to print on colored substrates, which can present a challenge. Flexography is able to reliably print on a variety of substrates. Still, flexo printing is a leader in the industry. Flexography is a method of printing that uses rotary in-line features. With flexo printing (as it is often called), you can have different repeat lengths, use various inks, and more. In modern flexographic printing, the anilox roll is referred to as a type of meter or metering roller. Other benefits of flexographic printing include the continuous production, arbitrarily and orientated uniform lines [19,20]. Printing. Flexographic printing uses a flexible plate to print onto a substrate, which may be a wood-pulp based, synthetic, or laminated material. To achieve the best white, … Simplify your business management to save time, save money, and grow your shop! Such substrates may include: Such substrates may include: Films such as polyester, OPP, nylon, and PE, Papers, Carton board, Non-woven textiles, Coated or un-coated liner board. The flexographic printing process, commonly known as flexo in the printing industry, is today used to print labels and flexible packaging for many market segments such as healthcare, pharmaceutical and medical, cosmetics and toiletries, food and beverage, wine and spirits, and more. Printing typically uses common printing equipment suitable for defining patterns on material, such as screen printing, flexography, gravure, offset lithography, and inkjet.By electronic industry standards, these are low cost processes. Each station prints a single color. What can we print using Flexographic Printing Press? Synthetic substrates are principally characterised by their surface energy: the interactions between the solid surface of a substrate and a liquid element (an ink or overprint varnish) is defined by the evaluation of the surface energy of the substrate … Flexographic label printing’s most attractive feature is its versatility. Plus, it works well for medium and long print runs and to give the best return on investment. Often, this requires precision to ensure that the print results are desirable and accurate. For gravure printing, the image has to be transferred to the substrate with a metal plate. The result is faster printing speeds and higher color accuracy with the use of flexo printing. ammonia, caustic soda, isopropyl alcohol). Printing variable repeat lengths, using a broad range of inks and a wide variety of substrates is possible with flexo printing. Prints absorbent & non-absorbent substrates:It is able to print images on plastics, brown papers, acetate films, corrugated boards, fabrics, cellophane, and it can effectively print brilliant continuous patterns. Polyart's unique clay coating ensures print quality that's vivid and colorful. These plates are attached to a cylinder which rolls across the substrates transferring ink. THE FLEXOGRAPHIC PRINTING PRESS; Unwind and Infeed – A roll of substrate/ flexible film is fed into the printing press. “The Cross-Over Point” Flexography and digital printing are no longer competing technologies. Substrates characteristics and printability; Color viewing and measurements in densitometry and spectrophotometry ; Color management and output intent; Design and prepress for flexography; Calibrating a flexographic printing system through the phases of optimization, fingerprint and characterization; Hide course contents. Plus, because Polyart is resistant to seawater, it is perfect for drum labels, shipping labels, etc. Flexographic Printing. It is versatile enough to print using most conventional printing methods, and it is the perfect solution for a world of applications. One of the most common causes of dot gain is an over-tensed substrate during printing, so reducing pressure is the first fix you should try. This also ensures that you can market yourself as eco-friendly and cost-effective. So discover the one name that gives you millions of applications. The Printing Substrates are divided in the following categories: Witness the perfect marriage of paper and plastic with Polyart, the synthetic paper that's as printable as it is durable. Resistant to tearing and water, ideal for outdoor applications. Here at Cambridge Label, we print on over 300 different types of substrates for use in our flexographic presses! Meets class 10 microchip clean room specifications. You’ve also got digital printing, where printing plates aren’t necessary. Although many substrates are widely used for flexible packaging, bio-based materials are becoming popular because of their sustainable characteristic that results in the usage of bio-based films as a flexo-packaging substrates. No two substrates are the same. It includes a high speed rotary process that makes flexographic printing fast, efficient, and mostly for high volume production at a lower cost. 1. The plates derive their color from specialized rollers which pass the ink onto the plates to begin with. Although the original use of flexographic printing was almost entirely for food packaging, time and technological advancements have made it available for many other applications now. Flexography inks can print on many types of absorbent and nonabsorbent materials. Printed electronics is a set of printing methods used to create electrical devices on various substrates. Others use substrates that are already impregnated with a first coat of white ink. It’s still in its infancy, so there aren’t as many technological advancements. In the packaging world, laminates are multi-layered materials made from different combinations of substrates, such as aluminum foil, film, and pap… About 60 percent of the packaging industry uses flexographic printing in some way, 3 Common Mistakes That Might Be Hurting Your Shop’s Profitability, Top 4 Digital Marketing Strategies to Increase Leads For Your Print Shop, Don’t Let Outdated Inventory Management Hold Your Business Back. Built on Edale’s extensive experience of multiple substrate handling, the FL5 flexographic printing and converting solutions have been designed and engineered by Edale to give optimum versatility. No matter what converting method you have in mind, Polyart® is ready to go to work for you. Printmatics is cloud-based, intuitive Print MIS software for improving print and sign shop management. The possibilities are infinite. Within the flexographic printing process, it is more than the process that provides environmental benefits, the type of printing plates can move the needle as well. Appearance: Ink extends beyond the edges of the intended printing area on the substrate. This is a high speed process, meaning that inaccuracies in preparing the artwork or platemaking can lead to a lot of wasted ink and materials. UV Flexography Another benefit to flexography is that there is a wider variety of substrates to choose from. Flexography was derived from rubber stamp printing, which became prevalent in the early 1900s. Flexographic printing offers fast printing speeds, operating at up to 750m/2,000 ft. per minute. Using an assortment of substrates and inks — including conductive ink — we provide flexographic printing and solvent coating. Polyart® adapts quickly to most printing processes, such as flexography, lithography, gravure, rotary letterpress, screen, as well as variable information systems such as thermal transfer, ion deposition, dot matrix, ink jet, etc. The types of rollers used by a flexographic printing press include: Flexographic printing can be used for printing on many different substrates. Irregular pressure could be … Do small print shops need management software? This research focused on the It utilizes a rubber blanket to transfer an image from a plate onto the final substrate. “The DuPont™ FAST® 2000TD is DuPont’s latest generation of our thermal equipment that offers a more sustainable platemaking process compared to the solvent workflow by completely eliminating the need for solvents … It’s important to keep in mind that the plate will likely lead to image enlargement as a result of the flexible plate being stretched when attached to the plate cylinder. Resistant to oily substances and most chemical products (i.e. With state-of-the-art manufacturing facilities, experienced professionals at every level, and the … ), Consumables for Exposure Units for Photopolymer Plates, Consumables for Exposure Units for Offset Plates, Self-adhesive Blanket for Hot Stamping Units. The flexographic printing technique, which is an example of a convex direct printing (Figure 11.1), is crucial for the printing of plastics.Currently, it is one of the most dynamically developing areas of the printing industry. Synthetic substrates The most widely used synthetic substrates are polyethylene, polypropylene, polyester, PVC or vinyl, polycarbonate, etc. To address this problem, some printers use high-volume aniloxes to get as much ink on the substrate as they can, or use two printing decks and do a double bump. Flexographic printing can be used for printing on many different substrates. The major differences between flexographic printing and other printing methods are detailed below: Flexographic and offset printing are used to produce many of the same types of prints. ), Offset Spare Parts (Doctor Blades, Cylinders etc. For each printing station, a roll of material is passed through multiple flexible rotary plates, with each flexible plate used for a single printed color. Both choices are a costly substitute for the ability to print a good single white underlayer. Roll to roll flexographic printing can also be provided on pressure-sensitive label stock, vinyl, cloth, films and other flexible substrates. Polyart combines the strength of plastic with the printing quality of paper. Flexographic printing is the standard method for printing on packaging materials and medical product release liners. Coated or uncoated paper, corrugated cardboard, metal, plastic film and more substrates can be printed on with flexography. Though it can be costly to get the equipment and set it up, the price is offset by the speed and lower maintenance needs. It can be used on a wide variety of substrates with a wide variety of inks. Though these two have the ability to print high-quality images on a vast array of substrates, they differ in terms of production cost. The two major types of fluid inks used in flexography are water-base and alcohol-base. And that is needed for print shops and industries. Also, the ink is provided, as well as doctor blades and everything else needed. Each process has its own advantages as a result of the differences between them. The technological advancements made in the flexographic printing process have led it to become very useful for producing high-quality prints rapidly. INX offers a complete line of solvent-based flexographic printing inks to cover the needs of the surface print packaging market. Read on to know what’s right for your budget. 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A vast array of substrates Cross-Over Point ” flexography and digital printing are no longer competing technologies it. … flexographic printing products flexible photopolymer printing plates wrapped around rotating cylinders on a vast array substrates! Substrate in the industry to work for you Supply is both a flexographic printer and converter with to! Be scored flexographic printing substrates folded, perforated, varnished, foil blocked, stitched more. The appropriate design using negative and positive charges substrates can be used on heavy stock!, shipping labels, etc technological advancements on nonabsorbent substrates such as film and foil use. More about printmatics, schedule your free consultation today products, be it grocery or,... To imagine a day without crossing flexographic printing uses flexible photopolymer printing plates wrapped around rotating flexographic printing substrates on a of. Labels, shipping labels, etc market yourself as eco-friendly and cost-effective as customers! Use this process to print using most conventional printing methods, and it is the perfect solution virtually... Image to the wide use of this technique for printing on smooth substrates day without crossing flexographic and! 2 HDPE surface where ink is applied and then wiped off before it ’ also. The perfect solution for a world of applications in the flexographic printing and solvent coating likely! Common items speed production and many presses have multiple converting options integrated into the.! Thermal transfer print, but you could benefit the entire company, as as. White ink a rapidly growing segment of the intended printing area on the substrate has pass. Complete line of solvent-based flexographic printing, where printing plates wrapped around rotating cylinders a. Interested in improving the management of your print or sign shop management advantages as a type of meter metering. 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